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Total Conveyor Solutions for the Mining Industry in Western Australia with Rema TIP TOP

 

Total Conveyor Solutions for the Mining Industry in Western Australia with Rema TIP TOP

If you’re looking for a provider of comprehensive conveyor solutions in Western Australia, one name stands out – Rema TIP TOP. As pioneers of the rubber manufacturing industry, we take pride in our innovation and technological developments that have stretched throughout almost 100 years of history. Our products are used to extend the service life and reduce the maintenance costs of our customers' assets.

REMA TIP TOP is a global market leader in products and services for materials processing and surface protection across various industries. We serve major mining houses, OEMs, EPCMs, and other organisations and suppliers in Australia and beyond. Our offerings include the following:

  • Conveyor Belt Supply and Installation
  • Roller Supply & Installation (Trough, Impact, Guide & Return Rollers)
  • Skirting Rubber Supply & Installation
  • Rubber Supply & Rubber Lining, Onsite & Workshop
  • Conveyor Belt Trackers/Trainers Supply
  • Magnet Conveyor Belt Fabrication & Supply
  • Pulley Lagging – Rubber Ceramic
  • Belt Cleaner/Scraper Supply & Installation
  • V-Plough Supply & Installation

Drawing on our extensive experience, laboratory and field tests, we select the suitable materials for every operating condition to ensure our protection systems are fully effective.

Our Products

REMA TIP TOP products are known for their proven reliability, providing your plant with the most effective and long-lasting protection. Our main objective is to improve the availability of your plant. This, in turn, helps to reduce maintenance costs and extend the service life of your equipment many times over.

We offer a broad range of polymer-based products, linings and coatings to suit an extensive range of mining, construction, food processing, quarrying and other industrial applications.

Material Processing

Our complete material processing product range:

  • Conveyor Belting
  • Belt Cleaning Systems
  • Trackers
  • Rollers
  • Idlers & Frames
  • Pulleys
  • Technology
  • Cold Splicing & Repair Material
  • Hot Splicing & Repair Material
  • Tools & Accessories
  • Vulcanising Machines
  • Feeding Systems
  • Skirting

Surface Protection

Our complete surface protection product range:

  • Wear Protection Lining
  • Corrosion Protection Lining
  • Heavy Wear Protection
  • Anticaking
  • Adhesives & Rubber Solutions
  • Pulley Lagging

From specialist rubber lining for conveyor systems and wear and corrosion protection to total conveyor maintenance, management and product supply, we are the market leader in products and services for materials processing and Surface protection.

Utilising our extensive experience and laboratory and field tests, we select suitable materials for every operating condition to make the respective protection systems fully effective. All our conveyor belts are manufactured to comply with Australian specifications, including F.R.A.S. polyurethane certification for bulk material handling.

Our Services

Bulk Materials Handling Technical Advisory

REMA TIP TOP offers high-quality technical advisory services for bulk materials handling systems and their associated equipment. Our approach and services are available globally to enhance the capacity, availability, and reliability of your bulk materials handling system and equipment while maintaining an affordable and sustainable operating cost structure.

From the conceptual design phase to commissioning and operation, our specialists in bulk material handling can assist customers in managing their bulk materials handling systems and associated equipment. 

Business Case Evaluation, Feasibility Studies, Project Management and Diligence Services

We offer pre and post-installation inspection services and provide reports to you or your lender. Moreover, our team performs site inspections to identify potential areas for improvement and suggests ways to enhance plant efficiency.

Design Audit

We verify the mechanical design of conveyors designed by OEMs before you purchase them, which is particularly helpful for large investment projects. Our team can also perform design audits for installed conveyors and verify equipment selection.

Detailed Conveyor Mechanical Design

We help you choose the correct conveyor belt width and speed based on your material and capacity needs. Our detailed design includes selecting mechanical equipment, calculating tensions, and recommended spacing. With our service, the structural engineer can proceed with the structural and foundation design.

Debottlenecking and Plant Optimisation Studies

We offer advice on optimal material transfer routes and processes, suggesting alternative options to reduce physical space and costs. Our team conducts mass flow analysis to size equipment and find the most cost-effective solution.

Failure Analysis and Troubleshooting

We offer impartial investigations to determine the cause of equipment failures and provide practical solutions to prevent future issues. Our services include forensic engineering, with experts sent to assess the problem, review the design, and suggest solutions.

Conveyor Maintenance Strategies

We offer a maintenance strategy that aligns with OEM requirements, improving overall reliability and extending equipment life. We can install condition monitoring devices to detect conveyor belt deterioration and train personnel to identify risks and maintain components. Clients must provide necessary spares.

Technical Support to the Client Supply Chain

We help client procurement departments choose the right vendors for bulk materials handling equipment and related process infrastructure. Our experienced technical personnel evaluate tenders and select appropriate equipment suppliers for your project.

Technologies

Discrete Element Modelling

We use DEM flow simulations with a DEM package to demonstrate how material flows through a chute and where it contacts the chute. We combine this with our REMALOX system, a ceramic and rubber material that increases the lifespan of the transfer chute, improving asset reliability.

Finite Element Modelling

Finite Element Modelling is performed on typical tile patterns used on high-powered conveyor pulleys. FEA will indicate where shear stress will cause the tiles to debond.

3D Modelling

3D modelling saves time, reduces risks and improves productivity on the construction site.

Conveyor Design Technology

We can design conveyors of any geometry, length, and drive configuration in-house. Our team has an expert understanding of conveyor design elements such as vertical and horizontal curve analysis, belt turnover, and static and dynamic analysis.

Engineering

We offer engineering and technical services for conveyor maintenance and design, led by highly qualified engineers with industry experience. Our solutions are tailored to meet our customers' specific requirements, providing flexible design and installation processes to improve safety outcomes and reduce operational costs while enhancing asset reliability.

Audits & Design Checks

Here’s what we offer: 

  • Engineering Audits
  • AS4024 Conveyor Safety Audits
  • Conveyor Design Audits
  • Pulley Design Checks
  • Transfer Flow Analysis (DEM)
  • Structural Design Checks (FEA)

Engineering Design & Upgrades

Here’s what we offer: 

  • Design & Upgrade of Conveyors, Pulleys, Skirt Systems, Chutes, Transfers, Guarding, Belt Clamping and Splicing Stations
  • General CAD Drafting Services
  • Design Risk Assessments

Optimisation Studies

Here’s what we offer: 

  • Pulley & Other Standardisation Studies
  • Critical Spares Analysis
  • Belt Changeout Methodologies
  • Site Equipment Optimisation
  • Production Bottleneck Analysis

Project Management

Here’s what we offer: 

  • Full Turn Key Solutions
  • Concepts
  • Feasibility Studies
  • Design
  • Supply
  • Install
  • Commission

Onsite Service & Maintenance

Our service and maintenance solutions focus on plant availability. We have dedicated service and maintenance crews available 24/7 to assist with major plant breakdowns.

Maintenance Services

Here’s what we offer: 

  • 24/7 Availability of Service Crews to Assist with any Major Problems
  • Highly Skilled, Trained and Motivated Service Crews
  • Belt Splicing and Repair
  • Pulley Lagging and Refurbishment
  • Mechanical Maintenance
  • Inspection, Monitoring and Consulting Using CMMS

Spare Parts and Equipment Management

Reliable Spare Management for components like: 

  • Pulleys
  • Magnet Belts
  • Impact Beds
  • Pipes 
  • And more!

Reduced shutdown times whilst cost-efficient equipment hire, including 

  • 5-80 Tonne Belt Winders
  • Vulcanising Equipment
  • Winches
  • Dehumidifiers
  • QA/QC Equipment
  • And more!

Turnkey Installation Services

Here’s what we offer: 

  • Surface Preparation
  • Abrasion Blasting
  • Rubber Lining Application
  • QA/QC Inspections and Documentation
  • Installation of Conveyor Belts, Pulleys, Idlers, Belt Cleaners, Skirting and more.

Experience the Difference with Rema TIP TOP

As a global market leader in materials processing and surface protection, we provide comprehensive products and services to meet the diverse needs of our clients.

We have years of experience partnering with leading companies to ensure their operations run smoothly. Our products and services cater to major mining companies, OEMs, EPCMs, and other organisations and suppliers across various industries. 

We specialise in offering solutions for: 

  • Wear and Corrosion Protection
  • Specialist Rubber Lining
  • Conveyor Maintenance, Management, and Product Supply

With a range of readily available stock available across the country, Rema TIP TOP Kalgoorlie can quickly and efficiently supply products when you need them.

For more information on our products and services, don’t hesitate to reach out or visit REMA TIP TOP Kalgoorlie’s business page by clicking here!

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