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Here’s How Smart Solutions Provided by This Renowned Rubber Lining & Conveyor Specialist Help Harsh WA Sites

 

Here’s How Smart Solutions Provided by This Renowned Rubber Lining & Conveyor Specialist Help Harsh WA Sites

Keeping the Goldfields Region Moving

Out here in Kalgoorlie-Boulder, in the mining and processing industries, downtime is costly, and reliable equipment is the backbone of your operations. As a renowned rubber lining & conveyor specialist, Austline Rubber & Conveyors focuses on delivering fast, durable, and cost-effective solutions to keep your systems running — from custom rubber lining to conveyor maintenance services, and more.

With deep roots in the Goldfields and extensive experience in regional and remote site support, we’ve built a reputation for being dependable, responsive, and technically solid. In this article, we’ll break down our key services and explain how they make a measurable difference to mining and heavy industry clients across WA.


Common Conveyor Problems and How a Specialist Solves Them Fast

A lot can go wrong with a conveyor system — especially when operating 24/7 in abrasive, dusty, or corrosive environments. Here are a few issues we see regularly, and how we handle them:

Belt Misalignment

Can cause edge fraying, mistracking, and early failure. We correct tracking issues through alignment, tensioning, and roller adjustments.

Carry-Back & Build-Up

Material that sticks to the belt returns to the system, causing a mess and inefficiency. We install or upgrade belt scrapers, skirting, and internal clean-down solutions.

Pulley & Idler Wear

Worn pulleys and idlers lead to slippage and vibration. Our team replaces components, installs ceramic lagging, and ensures proper load distribution.

Belt Damage

Cuts, gouges, or holes in belts can spread fast. We patch damage or carry out full splices on-site, including emergency response.

We carry a full range of parts and tools in our mobile units, meaning most problems can be resolved on the spot — with minimal impact on production.


Conveyor Belt Materials: Its Common Problems and Techniques on How to Clean Them

Conveyor belt systems and conveyor belt materials are integral to the smooth operation of numerous industries, especially in Kalgoorlie’s bustling mining industry. However, they are also susceptible to a range of issues that can disrupt productivity…Read more

How Rubber Lining Can Reduce Downtime by Up to 50%

When it comes to wear protection, rubber lining isn’t just about preventing leaks or corrosion — it’s about maintaining productivity. In high-throughput operations like mining and mineral processing, even minor damage to tanks, chutes, or pipework can trigger unscheduled shutdowns and costly repairs.

At Austline Rubber & Conveyors, we’ve seen how investing in the right rubber lining solution can dramatically cut downtime — in many cases by as much as 40% to 50% over a 12-month operating cycle.

Real-World Example: Gold Processing Plant

A gold processing site experiencing frequent shutdowns due to:

  • Worn launder liners
  • Chute abrasion and product hang-up
  • Premature failure of ceramic tiles in high-impact zones

Austline’s Solution:

  • Full assessment of wear patterns
  • Replacement of liners with natural rubber for abrasion zones and nitrile rubber in chemical-exposed areas
  • Precision bonding with shot blasting and multi-coat priming
  • Upgraded spigot zones with reinforced natural rubber inserts

12-Month Outcome:

  • Reduction in liner-related maintenance callouts from 18 to 7
  • Material build-up cut by 60%, improving flow rates
  • Zero emergency shutdowns caused by chute failures
  • Total downtime reduction of approx. 46% compared to the previous year

Why It Works

Rubber lining absorbs impact, resists abrasive material wear, and shields steel structures from corrosion — especially important in slurry transport, flotation cells, cyclones, and acidic tanks.

By using the correct rubber compound and ensuring proper surface preparation and bonding, Austline ensures your lining stays in place and performs longer — reducing the need for patching or full replacements mid-cycle.


Custom Rubber Lining Solutions for Harsh Chemical and Abrasive Environments

Equipment failure due to wear, corrosion, or chemical attack is not just inconvenient — it’s expensive and dangerous. Our rubber lining services are designed to protect and extend the life of your tanks, pipes, chutes, and hoppers.

Materials We Use:

  • Natural rubber – great for abrasion resistance in slurry and ore handling
  • Neoprene – excellent for weather and mild chemical resistance
  • Nitrile rubber – ideal for oil, grease, and harsh chemical exposure
  • EPDM and Butyl – used for high-temperature and aggressive acid applications

Applications:

  • Process tanks and thickeners

We assess your operating environment, material flow, and wear patterns to recommend the best lining system — installed by trained technicians and quality-assured for performance.


Hot vs. Cold Splicing: What’s Best for Your Conveyor Belt?

When it comes to conveyor belt repairs, the choice between hot and cold splicing can have a big impact on performance and longevity. But which one’s right for your setup?

Hot Splicing

This method uses heat and pressure to vulcanise the belt ends together. It results in a strong, seamless bond that often lasts as long as the original belt.

Best for:

  • High-tension belts
  • Long-term, high-wear applications
  • Critical production areas

Cold Splicing

This technique uses adhesives to bond the belt ends at ambient temperature. It’s faster and more convenient, but may not match the strength of a hot splice under heavy loads.

Best for:

  • Quick repairs during shutdowns
  • Low to moderate tension belts
  • Sites with time constraints or access challenges

At Austline, we offer both methods and help clients choose based on their belt type, application, and production needs. Our experienced crew ensures correct prep, alignment, and curing — so your splice lasts.


Cost-Effective Conveyor Maintenance: Prevention vs. Emergency Response

It’s no secret — planned maintenance is cheaper than emergency repairs. Yet too often, conveyor issues are left until they become production stoppers.

Why Preventive Maintenance Makes Sense:

  • Detects wear, misalignment, and tension issues early
  • Avoids catastrophic belt failures or motor overloads
  • Extends component life (rollers, bearings, drives)
  • Reduces safety risks from worn belts or loose hardware

At Austline, we offer scheduled conveyor inspections and servicing, including:

  • Belt condition monitoring
  • Splice inspection and testing
  • Drive motor checks and adjustments
  • Skirt board, return roller, and scraper assessments

Even small improvements in belt tracking or tension can prevent major failures down the line. A few proactive service visits each year can save thousands in downtime and repairs.


Why Mobile Rubber Lining & Conveyor Services Are a Game-Changer for Regional Sites

Mobilising entire plant components for repair or relining work can be time-consuming and logistically painful — especially in regional WA. That’s where mobile service units like ours become a real asset.

Key Benefits of Our Mobile Services:

  • Reduced transport costs and downtime — no need to haul gear off-site
  • On-site rubber lining and conveyor belt repairs
  • Faster turnaround thanks to immediate access and fewer handovers
  • Greater scheduling flexibility — we work around your shutdowns or off-peak hours                                                                                                                                                               
  • Skilled local technicians familiar with your site conditions

Whether you’re dealing with a damaged chute, leaking process tank, or worn conveyor belt, we bring our workshop to you — fully equipped to carry out rubber lining, belt splicing, ceramic tiling, and more, safely and efficiently.


Signs It’s Time to Replace or Reline Your Process Tank, Chute or Pipework

Lining systems don’t last forever. Recognising early warning signs can save your operation from leaks, contamination, or costly shutdowns.

Warning Signs:

  • Visible cracking or bubbling of the rubber lining
  • Exposed steel through worn spots or impact zones
  • Leaks or weeping at welds or joins
  • Reduced flow rate due to build-up or scaling
  • Frequent patch jobs that don’t last

If your lining’s reaching the end of its service life, we offer full removal and re-lining, including surface prep, rubber or ceramic application, curing, and QA inspection.

Our team can also advise on upgraded lining materials that better suit your process or improve lifespan under specific chemical or abrasive loads.


Why We are Goldfields’ First Call for Lining & Conveyors

We’re proud to be locally owned and operated, supporting Kalgoorlie-Boulder and WA's mining regions with specialist knowledge and fast response times. Our team works hard, respects your site rules, and always aims to get the job done safely, on time, and right the first time.

Our Core Services Include:

  • Rubber lining (mobile or in-house)
  • Conveyor belt splicing (hot & cold)
  • Ceramic pulley lagging & wear lining
  • Custom material handling hose supply
  • Scheduled conveyor maintenance
  • On-site troubleshooting and emergency callouts

We understand the pressures you face — tight shutdown windows, unforgiving conditions, and strict safety standards. We’re here to make your life easier, reduce your downtime, and keep your systems performing at their best.


Your Top Choice for Rubber Lining and Conveyor Services in Kalgoorlie

Austline Rubbers & Conveyors has gained the trust of many local businesses in Kalgoorlie-Boulder that rely on our rubber lining and conveyor products and services to keep their operations running smoothly…Read more

Let’s Talk: Your Local Experts in Lining & Conveyor Reliability!

Whether you’re chasing a rubber lining contractor, need a belt splice in a hurry, or want a full conveyor overhaul, the team at Austline Rubber & Conveyors is ready to help.

  • Proudly based in Kalgoorlie-Boulder.
  • Mobile service fleet covering regional and remote WA.

Call now for inspections, quotes, or emergency response!

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